Basic Info.
Type
Coating Production Line
Substrate
Plastic Material, Frabic Material, Foil, Paper
Rolling Vacuum Coating Machine
Coil Coating Machine
Magnetron Sputtering
Foam Metalizing Machine
PVD Coater for Electromagnetic Shielding
Plastic Metalization Machine
Transport Package
Standard Shipment Packing, Woodern Packing
Origin
Changsha City Hunan Province
Product Description
JJP-600 Rolling vacuum coating machine,Soft material vacuum coating production line
Material : Pet , cpp , bopp , pvc ,hot stamping foil, transfer film
Electromagnetic shieldingfabric ,Cloth
Foam metallizing
Paper /label metallizing
Equipment introduction
FILM-JJP600 Coil vacuum coating machine,Electromagnetic shieldingfabric machine consists of vacuum chamber, winding drive and control system, drive vehicle, pipeline dragging device, vacuum system, cooling water device, compressed air distributing part, magnetron sputtering target, magnetron sputtering power supply, vacuum controlling and measurement, flow controlling and display system, etc. FILM-JJP pvd coating machine for electromagnetic shielding fabric, foam metallizing equipment, vacuum coating machine is to turn fabric foam material insulative to conductive by coating nickel on both sides of reticulated polyurethane foam plastic material at the same time. All kinds of conductive material, such as metal and alloy, can be coated by transforming target material and winded base material. High conductive and anti-corrosion as it is, conductive cloth is metalized by coating metal film on the fibre cloth which packed high-elastic foam inside. According to different coatings, conductive cloth can be sorted to nickel plated conductive cloth, gold plated conductive cloth, carbon plated conductive cloth, aluminum foil fibre composite cloth, etc. Conductive cloth is widely used to make barrier uniforms, barrier cloth for barrier room, cell phone holster, laptop bag, anti-radiation curtains, etc.
Features
Horizontal linear structure, one-side coating on the same time available, independent sputtering process module makes different metal processes sputtering together available, limit vacuum: 6*10-4Pa
Modular design, convenient maintenance, line size can be made according to customer's requirements
High yield of coating process, more accurate coating thickness control; high utilization rate of target material; PVD sputtering source design; advancing heating base makes stable control of process temperature
Film uniformity: multi chamber independent process makes much more film layers deposition; more accurate film thickness control; film thickness uniformity ≤5% in effective deposition area
Coating temperature control: stable temperature control; Full auto processing software control system, automatic running of the whole process can be realized; different heating method will be applied according to customer's requirement
Vacuum system consists of mechanical pump, roots pump, diffusion pump (molecular pump) and DC magnetron sputtering cathode, configuration can be made against customer's requirements.
Cathode structure design: using medium frequency twin rotary cathode, target specification is determined by the specific product
Transmission pattern: each segment of the total production line is driven by variable-frequency variable-speed motor, which makes the running speed adjustable
Control system uses TP+PLC auto control, with several process running program stored inside; thorough software system provides comfortable and convenient man-machine interaction experienceSpecifications
FILM-JJP pvd coating machine for electromagnetic shielding fabric, foam metallizing equipment, vacuum coating machine model and technical specifications |
Performance/Model | FILM-JJP foam metalizing machine/plastic metalization machine/PVD coater |
Coating chamber size (mm) | W*H*D: 1540×2150×1526, optional |
Sputtering atmosphere control | D07-7B/ZM gas quality flow gauge, max flow 500 SCCM/set |
Vacuum chamber structure | Vertical front door structure |
Vacuum chamber material | Choose well-qualified SS304 to make the vacuum chamber |
Limit vacuum | 1.3×10-3Pa |
Winding speed | 0.4~5m/min |
Pump-down time(no load) | Pump the atmosphere to 8.0×10-3Pa≤20 minutes |
Vacuum measurement | Double thermocouple ionizing compound meter, 2 sets; thermocouple gauge 4 pcs, 100Pa~1Pa; Ionization gauge 2 pcs, 10Pa~10-4Pa |
Vacuum obtaining system | 4 sets K-630 oil diffusion pump |
Available roll material | Max winding diameter: Φ800mm External diameter of winding roller: Φ100mm Breadth turns to 1040 mm after passing winding part volume density: 0.1-0.8g/cm3 Plastic foam with thickness 1.6-2.1 mm pass the 4 pairs of targets face-to-face arranged sputtering coating area at the same speed |
Coating mode | Magnetron sputtering coating |
Coating type | Metal coating |
Magnetron target type | Rectangular magnetron target |
Magnetron power supply and magnetron target | Automatic constant current DC magnetron power supply, linear ion source, soft starting, -700V, 25 kW, quantity: 8 sets, configuration can be made according to different coating process and customer's requirement |
Magnetron sputtering target | Target dimention: 1212*120 (mm), quantity: 4 sets (4*2=8 pcs), target material: provide according to customer's requirement |
Process gas | Multi-path process gas flow control and display system |
Cooling mode | Water circulation cooling method (users provide the cooling equipment themselves) |
Control mode | Manual/automatic integration mode, touch panel operation, PLC control |
Unit total power | 150 kW, 380V/220V, 50 Hz, 3 phase |
Alarm and protection | Alarm water shortage, overcurrent and overvoltage, open circuit and other abnormal conditions of pumps, targets and so on and execute relevant protective measures and electric interlock function |
Other technical parameters | Water pressure≥0.2 mPa, water temperature≤25°C, atmospheric pressure 0.4-0.8 mPa |
Our Services
Before sales:
Our engineers are ready to provide custom made design and recommendation for each customer's case.We provide professional consulting service for PVD coaters and lines.We also have set up good relations with the suppliers of relative consumables and parts for your needs.
After-sales
We will send the engineers to your place for installation, fine tune and for operation training.We will provide troubleshooting service all lifetime.The warranty period of the machine is 1 year.We will contact you to ask for about the conditions of the machine in periodically.We also provide the service for further extension on your existing machine.
Address:
No. 98, Jinzhou North Road, Jinzhou New District, Ningxiang County, Changsha City, Hunan Province, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001, ISO 14001
Company Introduction:
Hunan Film Vacuum Equipment Co., Ltd is a ISO9001: 2008 manufacturer with it′s brother company Hengyang Vacuum M/E Equipment Co., Ltd we have23 years experience in vacuum coating industry. The company located in ChangSha City the capital of HuNan provice. It′s a permanent member of CSTIF (China Solar Thermal Industry Federation, hunanfilm.en.made-in-china.com) and a member of China Vacuum Industry Association. Specialized in R&D and production of vacuum coating system lines. Film is a hi-tech enterprise alway focus on research and development of Vacuum Coating Technology extension, heating unit coating equipment, Roll Coater and it′s related equipment. We have employees around 200 people, including 15people in scientific research, 12people in customer service department and plant size upto 2000M2, fixed assets about USD8 millions One station soluction ability is more stronger than our competitor and can satisfy different client request from overseas partner...
Standing at a new beginning, We fullfill power and passion to service our overseas partners and domestic clients. Sincerely to cooperation and grow with you together with long term.